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INDUSTRY UPDATES

Night and Day Furniture debuts new line at SFM

Night and Day Furniture, based in Vancouver WA, will be introducing their new lines of futon frames and products at January’s San Francisco Market.

Mike Gallawa, owner and president of Night and Day, has taken a novel approach in entering the futon market; he is offering something really new.

What’s new? New designs, inventive new futon operating systems, and multiple inventories including inventories at the source in Malaysia.

Although Night and Day is the new company on the block, Mike is taking his years of experience in the futon industry to establish Night and Day as a significant player right out of the gate.

“We will have inventories in Portland, Los Angeles and Malaysia right from the start. I plan to establish Night and Day as a quick-ship company,” says Mike.

“The great thing about our Malaysia inventory is that it will allow our customers to bring in fully mixed container loads (arms, bodies and tables) direct from the source. Our U.S. inventories are there to fill the balance by providing quick and convenient service centers for our customers”.

Additionally, Night and Day will have two separate lines of futon products. A Standard Line of frames of well known models, that every retailer needs, and a Premium Line of frames that should knock some socks off.

Mike knows his customers will need high quality, conventional futon models at great prices, and he has got that. He also knows that to keep his customers coming back he needs products that others don’t have.

“We’ll be introducing some nifty new features at market with Front Loading and Quick Assembly that should create a bit of buzz around the show”.

Some unique and original arm designs will be featured in the Premium Line with names appropriate to the Night and Day theme such as Morning Glory, Twilight and Sunrise. Finishes in the Premium Line will include Natural, and two hand rubbed finishes, Medium Oak and Cherry.

“Night and Day is a small company with big plans,” says Gallawa. “After 11 years in the futon business working with a major futon retail chain I have learned a lot about what the futon retailer wants, and what the futon consumer expects.”

Come see the Night and Day Furniture’s showroom at the San Francisco Market in Mart 1, space #606. Don’t miss it. Mike Gallawa can be reached at: 360-606-8650, or via e-mail: nightanddayfurniture@hei.net

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Zad Designs Shows Trendy Urban Cottage Look

Zad Designs & Mfg., Inc, has released a new cottage style frame in a distressed antique white finish with an embossed metal insert. This frame will be a new addition to our rustic pine collection of frames,” said Akim Azad, company President and CEO. Mr. Azad, believes this frame will be quite different from other futon products available in the market. It can be offered with Shabby Chic style covers available from Zad Home Collection swatches as part of the trendy Urban Cottage style look.

This frame, along with several other new products, will be shown at the San Francisco Design and Furnishing Show in January 2001. Anyone interested in the product can call Zad Designs at (805) 486-8393 for more information.

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CPSC Moves Towards National Standard for Open Flame Testing of Mattresses and Futons

The Consumer Product Safety Commission is moving toward a new national open-flame standard for mattresses and futons and some futons could also be affected by potential new CPSC standards for upholstered furniture. These products are already subject to a national smolder ignition standard (CPSC mattress standard) and a number of state-level regulations. Requirements will become more rigorous.

This increases the pressure on manufacturers to stay up to date and keep their test records in good order, and ups the ante for retailers to ensure that their inventory is compliant, lest they lose their stock to a “withhold from sale.”

This situation has also prompted Futon Association International (FAI) to join with the National Cotton Batting Institute (NCBI) and the International Sleep Products Association to provide FAI members with stronger advocacy in the compliance arena.

In light of this, the FAI has posed a series of questions that are of interest to the futon industry. This column addresses the first of these questions. Others will be addressed in future issues of Futon Life. FAI members who have questions on the subject may direct them to NCBI, P.O. Box 820287, Memphis, TN, 38182, or at info@natbat.com

What sort of research does NCBI undertake to determine fire resistant characteristics?

NCBI per se does not do research. In the 1970s and 1980s, however, NCBI worked cooperatively with the U.S. Department of Agriculture to develop cotton batting products with the ability to resist combustion. This work covered a 14-year period and resulted in a fire retardant treatment using boric acid that is now the standard for cotton batting. The resulting product exhibits excellent flame resistant properties for both open flame and cigarette ignition resistance. The percentage of boric acid add-on determined by USDA was confirmed in actual practice in California. In “A Technical Bulletin 106 Flammability Survey of the California Futon Market-1998,” it was reported that cotton batting, with a boric acid add-on of 10 percent, passed the mandated flammability tests.

Other research efforts by individual cotton batting manufacturers led to establishment of ASTM D 5238-92, the cigarette sandwich batt test. This test is used as a daily production quality control test in the present third party Underwriters Laboratories Certification Program and must be conducted by certified cotton batting manufacturers no less than every two hours during production.

One vital component in producing flame-resistant futons is knowledge of materials. Beyond the application of borates, including boric acid, and reduction of trash content, what characteristics of cotton also affect its flame resistance?

Properly treated cotton is self-extinguishing. Use of treated cotton batting in mattresses, futons and upholstered furniture significantly reduces the risk of injury because of its negligible burn factor and reduced emission of toxic fumes.

Even untreated cotton batting, a natural cellulose product, tends to burn slow. It does not melt, become molten or drip like man-made materials and is more likely to smolder rather than flame after the initial source of flame is removed.

For more information about cotton batting, visit NCBI’s web site, www.natbat.com.

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Fire Marshals’ Petition CPSC to Set Flammability Standard for Bedding

The National Association of State Fire Marshals (NASFM) petitioned the Consumer Product Safety Commission (CPSC) to establish an open-flame and cigarette ignition flammability standard for bedding. CPSC said the request did not meet the Commission’s requirements for petitions. NASFM is expected to resubmit the request with additional information.

The NASFM said tests indicate that the most hazardous items of bedding are products that contain filling materials for comfort or thermal purposes, such as pillows, comforters and mattress pads. Sheets and blankets raise less of a flammability hazard.

The National Institute of Standards and Technology (NIST) recently conducted research on mattresses and bedding sponsored by the mattress industry and will conduct research on bedding products containing flame-resistant fillings and interliner barrier fabrics as part of further industry sponsored research on mattresses. NASFM wants CPSC to consider this research when it responds to its petition. CPSC is preparing a briefing package and an advanced notice of proposed rulemaking for an open-flame standard for mattresses due in early 2001.

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Gold Bond Posts Record Sales Driven By Super Premium Futons


HARTFORD (CT) – Domestic, international and new accounts deepened Gold Bond’s market penetration while its line of super premium futon mattresses achieved record sales in 2000, the company announced.

Two new premium mattresses—the futon industry’s first pure natural latex futon mattress, (the “Latex Plus”) and the new encased spring futon mattress (“Coil Wrap”)—achieved virtually “instant” success. Sales and shipments for the two units doubled the company’s projections. Existing and new Gold Bond retailers continue to place them on their floors, fueling what will be a strong first quarter.

Gold Bond is one of the oldest and largest independent bedding manufacturers and cotton garnetters in the country. It supplies leading retailers and hotels with a complete line of handmade innerspring mattresses and futon products.

“Texas Futon’s (Austin, TX) experience with the Coil Wrap, and America the Beautiful’s (Washington, OR) placement of the Latex Plus, show just how the great futon retailers successfully offer premium mattresses to the consumer,” Gold Bond President Bob Naboicheck said.

The latex futon is the industry’s first pure natural latex foam futon mattress. Gold Bond’s Latex Plus includes two 2-inch pieces of fully molded latex foam, one 2-inch piece of 1.8 density high resiliency foam, four 7/8” pieces of super soft 1.5 density foam, two heavy batts of world class Gold Bond cotton batting and two layers of pure New Zealand virgin wool. The mattress carries a 15-year non-prorated warranty.

“Progressive retailers—in either the futon or innerspring categories—know that latex conforms naturally to the body, is anti-microbial and is nature’s most durable and resilient cushioning. Consumers seek our latex for precisely these benefits, and they like the fact that it ‘breathes’ and provides the support of a three thousand-dollar sofa for a fraction of the cost. Therefore, it is an essential unit for retailers’ floor plans,” Mr. Naboicheck said.

The new Coil Wrap was added to the company’s super premium line up last year. The Coil Wrap retails for about $299, carries a 10-year non-prorated warranty, and employs heat tempered individually encased coils that eliminate body impressions, “coil sag” and fatigue that may occur in generic encased coil innerspring units.

The company provides retailers with extensive dealer training and award winning point of sale materials. “We know the consumer loves the ‘feel’ of the Gold Bond super premium line up. Couple that with knowledgeable retail sales people…you have a powerful combination,” Mr. Naboicheck said. “Last year, we and our retailers really performed well together. It was a spectacular success.”

For information, please contact Bob Naboicheck, telephone 800-873-8498.

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BBI Enterprises Focuses On Upsable Product

BBI Enterprises, Inc. is proud to announce e-Frame 2000, a new line of fully UPSable futon and platform bed frames. “As an answer to many requests from our clients, we have developed a fully collapsible frame from unfinished pine and spruce. These versatile models are not only lightweight, which allows them to be shipped via UPS Ground service, they are sturdy and as easy to assemble as frames in our regular line,” said Boris Abdurachmanov, company President.

“This is the perfect general frame for students and people with limited budgets,” he said. BBI carries combos, L-frames, studio sleepers, newport sliders and platform beds in many styles from Cot to King size. The company brings to market many promotional items at very competitive pricing.

For more information call BBI at 718-349-6037. Let’s do it together better!

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Burlington Futon Company Celebrates 16 Years Of Success

Burlington Futon Company is celebrating its 16th anniversary. Since its start, the company has seen many strategic developments and business improvements, and recent months have been no different. Long known for its progressive and socially responsible business principles, Burlington Futon Company considers its staff its most valuable asset.

Such thinking explains the company’s priority of investing in its employees as well as in its customers. “We are committed to creating the best possible work environment,” says Mark Binkhorst, President of Burlington Futon Company. “We are continuously looking for new ways to demonstrate our commitment and appreciation to our employees.”

Such investments include launching a wellness program, involving daily exercise, a smoking cessation program, and attention paid to safety and workplace ergonomics. A flexible approach to scheduling encourages employees in their efforts to adopt or continue a healthy lifestyle.

Employee benefits include health insurance and were recently upgraded to provide a retirement fund with the company making matching contributions. In the production department, Burlington Futon Company continues to focus its resources and energy to continuously improve in order fulfillment.

“We faced challenges with our lead-time in the past and we made the commitment to significant and long lasting improvements in this area,” explains Chris Van Genechten, the wholesale coordinator. Technological improvements aside, “it has been the teamwork and synergy between our cutting, sewing, and shipping departments that have made this growth possible. As a result, our customers are confident in ordering and often surprised by our quick delivery.”

For more information please call: 1-800-862-5986.

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Marquis Furnishings Celebrates Successful First Year

Marquis Furnishings, the national brand of Crispen Holdings, a Florida based manufacturer of futon frames, bedroom and living room furniture, is celebrating its first year on the national scene. “I can’t believe we have our first year under our belts,” said company President Mark Crispen. “One year ago, all we had was a business plan to take our beautiful products national, now we have a foothold in some of the better retailers in the country.”

Crispen purchased the eight store New Dawn Futon and Furniture chain and manufacturing facility with the intention of selling its high end futon products nationally.“We believe that the real growth in futon frames will be in the high end,” said Crispen.

Marquis will be offering a derivation of its popular Level 2000 frame line that it introduced in Orlando last March. “Our patented “Interlock” mechanism, a front operating, zero tolerance wall hugger has been a hit with customers, but it does add significantly to the cost,” he said.
To approach a more moderate price point Marquis will now offer the Duke, Duchess, Panel and Pyrenees with a traditional slot and roller mechanism. “There is a significant segment of the market that applies little or no value to wall hugging mechanisms,” Crispen stated. “For those customers we now offer our hottest styles without the “Interlock” at a sharper price.”

The company also announced that is had upgraded its Level 1000 frames line to utilize the same seat and back that is used in its Level 2000 line. The seat and back are connected with a continuous hinge with 72 screws as opposed to the standard pin connection which dominates the frame market. “Spreading out the stress on the frame conversion over the entire length of the frame greatly reduces the risk of breakage. This will be our standard seat back connection company wide.”

For more information about Marquis, please call company president Mark Crispen at 1-877-537-8834.

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August Lotz Announces Exciting New Headboard Line!

Boyd,WI - August Lotz Company, Inc., the premier manufacturer of quality American made solid wood futon frames, occasional tables and futon mattresses announced today that they will be unveiling an exciting new line of solid wood headboards.

The president of August Lotz, Mark Schlichter said, “Many of our sleep shop dealers have asked us to address this product... there is a void for stylish, solid wood headboards.” He also stated, “On their floors now are a lot of metal beds in various price points... finding a nice solid wood headboard is rare.” The new line up will consist of four designs: Mission, Shaker, Contemporary, and Transitional. Three of the styles will be fashioned of richly grained Northern White Ash, available in natural finish or in a medium walnut stain. One new style will be crafted from Hard Rock Maple in a natural finish with cherry accent pieces.

Schlichter firmly believes the new line has the ability to fill a niche that is lacking in dealer showrooms. Responding to the price of the new line, he replied: “With retail prices ranging between $249 and $349, most customers walking into the showroom should find them easily affordable.” When asked how the new line would accommodate the decor of end users, Schlichter asserted, “We feel our initial offering will blend with at least eighty percent of the bedroom case goods that are on the market or in homes today.”

According to Schlichter, the headboards will be available in several sizes and will be available for shipment in early spring. If you would like more information, call August Lotz at 1-800-826-7326.

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Bob glade Leaves Big Tree

After a successful nine-year association with Big Tree, Bob Glade is moving in a new direction.

“In those nine years, Big Tree had some significant growth and became one of the major players in the futon industry,” said Glade.

Glade and his associates are putting together an extensive line of solid oak accessories and furniture with the popular mission styling.

“Our “Craftsman Collection” line up is being manufactured at our factories in Mexico, and is being shipped out of our Los Angeles distribution center,” he said.

The line will make its debut at the upcoming San Francisco Show in Space #108, at the
Bill Graham Civic Auditorium.

For more information call Bob Glade at 619-892-5899.

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